Overview Summary of Plant and Capabilities
Building: 60,000 ft. on six acres.
Centralized Melting with efficient furnaces capable of pouring various alloys.
12 Aluminum Die Cast Machines from 120 MT to 400 MT Automated with Robots and Ladles.
Size Capability of Parts: up to 250 square inches of projected area; weight from 10 gms to 3 Kgs..
Machining Capability: CNC Vertical Mills, various dedicated machining centers, SPM’s
Assembly Capability: Various assembly onto castings of purchased items, components, and various testing.
Departmental Equipment List
Engineering & Design
Solidworks, Catia, AutoCAD
Die Casting Department
3 400 Ton Aluminium Cold Chamber, YUZUMI
2 180 Ton Aluminium Cold Chamber, YUZUMI
1 120 Ton Aluminium Cold Chambered, Technocrat
1 160 MT Zinc Hot Chamber, Producer
3 120 MT Zinc Hot Chamber, Producer
2 90 MT Zinc Hot Chamber, Producer
2 Gravity Die Casting Machines, IMR Italy
3 Core Shooters, IMR Italy
1 Induction Furnace
Die Casting Department Ancillary Equipment
6 Automatic Ladle
7 Automatic Spray System
2 Band Saw’s
Trim Department Equipment
1 50 Ton Hydraulic Power Presses.
5 20 Ton Hydraulic Power Presses
4 10 Ton Hydraulic Power Press
4 5 Ton Hydraulic Presses Press
5 2 Ton Hand Press
5 CNC FANUC Robodrills, with Automatic tool changers
3 CNC Turning Centers, ACE Micromatics
8 Special Purpose Machines (SPM’s)
3 Lathe Machines
Multiple drill/tap/bore operations
1 Shot Blasting, Tumble Type
5 Vibrating Machines
5 Lancering Machines
80 Sanding and Polishing Cell
1 Spectrometer, SPECTRA with Carl Zeiss
1 Coordinate Measuring Machine, Accurate Gauging
Flow Testing Stations
Leak Test Stations
Various numbers of Surface plate, Height Gauge, Vernier Calipers, Micrometers, Radius Gauges, Filler Gauge, Roughness tester
Various Milling Machines, Lathes, Grinders, Radial Drill, Welding Equipment to support the production operations in repair work.